2016年10月31日星期一

Pay Attention to the Problem of Concrete Mixing Station in Working

Concrete mixing station system is complex, each component system has its own need to achieve the function of the aggregate aggregate, cement powder, water, external additives in accordance with a certain proportion of ratio, the final realization of finished concrete production. Can be said that all aspects can not go wrong, and today we will talk about mixing plant operating ingredients should pay attention to the problem encountered such a similar problem should pay more attention to timely prevention.

      At present, concrete mixing stations are generally used in automatic control system, set in advance a variety of materials hungry mix ratio, automatic measurement, the error is small. But also, after all, only the machine can not blindly rely on, but also the need for timely observation and comparison of the operator. In the concrete mixing plant production, we should pay attention to observe the measurement error, the overshoot adjustment, as well as the residual feeding process to grasp, to ensure the accuracy of metrological requirements.

    When the concrete mixing station production of concrete mixed with admixture, the stirring time should be appropriately extended. Dry mixing, the fly ash concrete mixing time than ordinary concrete extension of 10-30 seconds, the other admixture of concrete extension of 30-60 seconds.

    In addition, the concrete mixing plant operators on the mixing station control function of the various components of the concept must be clear, the correct order of operation and operating procedures to be proficient. The only way to deal with emergencies in the correct time to avoid operational errors resulting in equipment damage and material losses.

Zhengzhou Xinfeng Machinery Co., Ltd. Main concrete mixer, Concrete mixing plant, stabilized soil mixing station, concrete batching machine, concrete conveying equipment, please call to discuss!
(www.zzxfjxwm.com)

2016年10月28日星期五

Repair And Troubleshooting of Concrete Mixing Plant

 Concrete mixing plant failure problems can be checked in accordance with the components step by step, can also be classified according to the nature of the fault, according to the nature of the failure we make analysis and propose solutions for reference.
 
1, the occurrence of high frequency fault
 
  Frequent high frequency, need to check the work of the regular inspection of such failures generally do not cause serious consequences can be adjusted at work at any time to solve. Such as conveyor belt deviation adjustment method should be analyzed and resolved from the principle, focusing on understanding the principle of three running three does not run (do not run before the run, do not run loose run, run high does not run low).
 
2, the occurrence of high frequency fault
 
  The occurrence frequency is lower than the previous species, but the maintenance of complex, usually caused by system failure or damage to parts, such as conveyor roller does not turn, the mixer spindle and the discharge port slurry leakage; such failures should be blender spindle seal Principle.
3, sudden failure
 
The frequency is very low, but improper handling or processing is not timely result in the consequences of National Chiao Tung University, can not be ignored, what will focus on description.
 
3.1 Aggregate silo doors can not be closed(www.zzxfjxwm.com)
 
Symptom: Aggregate said weighing value exceeds the value of a lot of formula, and the screen shows the silo has been cutting, even weighing the door open a long time there is still weighing value.
 
  Cause: (1) cylinder failure or damage; (2) control electromagnetic valve failure or damage; (3) a large aggregate or impurities will be stuck door; (4) control system failure.
 Solution: found the fault immediately shut down, manual operation will be stirring the concrete mixing after the release. Find the fault location and the cause, according to the cause of the fault or replace the damaged components, troubleshooting and then clean up the belt and overflow of aggregate.
 
3.2 aggregate measurement Doumen can not be closed
 
   Reason: (1) cylinder failure or damage (2) control solenoid valve failure or damage; (3) control system failure
 
Symptom: Aggregate scale began to measure after the screen shows a very low value, and in this value does not increase shaking, aggregate display in the next material.
 
Approach: with the aggregate warehouse door can not be closed the same.
 
3.3 Mixer failure
 
Causes and symptoms: (1) mixing blade fracture, spindle bearing damage and other parts of the spindle accidental damage, will be accompanied by the production of large abnormal sound, the host current will exceed the normal value.
(2) control component damage or control system failure, usually manifested as normal operation. (3) The discharge door can not be opened
 
Disposal: find the fault immediately shut down, manual operation mixer hydraulic door handle, the mixer all the materials drained, clean up the belt and the overflow of the aggregate, to find the fault location and the reasons for troubleshooting or replacement of damaged components.
  Zhengzhou Xinfeng Machinery Co., Ltd. Main concrete mixer, Concrete mixing plant, stabilized soil mixing station, concrete batching machine, concrete conveying equipment, please call to discuss!

2016年10月27日星期四

Fault Diagnosis of Concrete Mixing Plant

01 observation method of inquiry
 
In the maintenance of equipment before, according to the service life of the equipment and related models for preliminary analysis, asked the user to do the repair and inspection, and then make in-depth understanding and careful observation of the phenomenon of failure, and then make judgments, pay attention to Easy to wear wearing parts, the use of reliability.(www.zzxfjxwm.com)
 
02 Auditory method
 
When the device is running, will issue a regular and noisy sound, if the device fails, it will produce abnormal sound. In the maintenance, equipment can be run in different conditions, and then auscultation of equipment failure, for example, for crankshaft and linkage, you can use a long rod auscultation auscultation abnormal; the role of the gap at the card slot role and reaction force , There is irregular noise.
 
03 Touch method
 
Maintenance personnel can use the feel to the equipment failure to feel. Such as: the motor overheating; hand touch the pump outlet hose, you can feel the pressure of the water flow passive, so that the pump can work; check the actual tightness of the belt, the friction surface of the specific wear and tear; Sex is not very good axis components, running there will be obvious vibration, or tremor and other phenomena, to prove whether the normal work of machinery and equipment.
 
04 olfactory method
 
If the concrete mixing Plant machinery and equipment work overload, there will be odor, so for the work can be carried out by virtue of smell. For example, a mechanical overload may occur on the operating equipment. If the temperature rises, odor may be generated. If the non-metallic material emits a scorched odor, the wire may be damaged.
 
05 replacement method
 
 
The so-called replacement method is to use a qualified assembly or parts, will appear to replace damaged parts, wear parts and easy to wear parts for periodic inspection and replacement. For some vulnerable, but not maintenance.
Zhengzhou Xinfeng Machinery Co., Ltd. Main concrete mixer, Concrete mixing plant, stabilized soil mixing station, concrete batching machine, concrete conveying equipment, please call to discuss!

2016年10月25日星期二

Concrete Mixer Installation Method


1, the mixer should be set in a flat position, with square wooden pad from the front and rear axles, the tire placed overhead, so as not to move when moving.
2, the mixer should be implemented two leakage protection, power supply connected to work before, you must carefully check the empty car try to pass that can be used. Test run should check the speed of mixing tube is appropriate, under normal circumstances, the empty car speed proportion of vehicles (after loading) slightly faster 2 to 3 turn, such as more difference should be adjusted wheel and transmission wheel ratio.
3, the rotation direction of the mixing tube should be consistent with the direction of the arrow, if not true, should correct the motor wiring.
4, check the transmission clutch and brake is flexible and reliable, whether the damage to steel wire rope, track pulley is good, around the barrier-free and lubrication of various parts of the situation.
5, boot, always pay attention to the operation of various parts of the mixer is normal. Shutdown, often check whether the mixer blade bending, whether the screw hit or loose.
6, when the concrete mixing is completed or is expected to stop 1h or more, in addition to the remaining material out of the net, the application of stones and water into the shaker, the boot rotation, the stick on the barrel of the mortar rinse off all discharged. There shall be no water in the cylinder to prevent the barrel and the blade from rusting. At the same time should also be cleaned outside the mixing tube fouling, so that machinery to keep clean and intact.
7, after get off work and shut down when not in use, should be cut off power, and lock the switch box to ensure safety
 
Zhengzhou Xinfeng Machinery Co., Ltd. Main concrete mixer, Concrete mixing plant, stabilized soil mixing station, concrete batching machine, concrete conveying equipment, please call to discuss!

2016年10月24日星期一

Concrete mixing station in the winter construction need attention

Winter cold weather is the concrete engineering quality accident-prone season, due to low temperature in winter, the temperature difference between day and night, concrete often appears retardation or swelling phenomenon, affecting the normal operation of the project. Because the cement itself is easy to solidify the characteristics of concrete mixing plant is ready to use at any time cleaning, if you want to complete the scheduled production unit per unit time, the cleaning equipment must be very standardized, otherwise not only affect the production, and equipment Itself may also cause some damage, especially in low temperature conditions, many parts of the equipment are prone to freezing, cleaning becomes more difficult. In order to achieve the desired production effect, to avoid the above phenomenon.
1, the equipment temperature control
        Many mixing stations to save costs, equipment and facilities is relatively simple, after entering the winter construction, equipment can not run, not only a lot of waste of manpower, material and financial resources, but also delay time, supply does not affect the company's reputation.In order to ensure the normal operation of the equipment, the normal production of concrete, the silo, the admixture tank and the mixer should be closed and the heating point (stove and electric heating) should be set up Heating.Conditional should adopt the boiler heating, heating pipes should be run through the aggregate warehouse under the material mouth, admixture shed, pool, mixer shed and operating room, not only save time and effort, but also to better ensure that the machine out of the concrete temperature and workperformance.Do a good job of heating the host station heating work, check the heating insulation line, promptly remove the fault and hidden dangers, to ensure the normal operation of the winter in the host system.
2, the material temperature control
        Storage, distribution, antifreeze preparation work of winter materials in the application of various raw materials and equipment of winter facilities, and require procurement work in place in time; responsible for doing insulation work of additive storage.Cement should be preferred Portland cement, ordinary portland cement and early strength cement to improve the early strength of concrete and reduce the frequency of occurrence of frost damage.Sand, stone should give priority to the use of inventory sand, such as the winter into the new sand, sand should be strictly required to enter the water content.Mixing water that is drinking water, winter construction should be hot water mixing, water temperature control at 60 , but not higher tha 80 . 2, the material temperature control
        Storage, distribution, antifreeze preparation work of winter materials in the application of various raw materials and equipment of winter facilities, and require procurement work in place in time; responsible for doing insulation work of additive storage.Cement should be preferred Portland cement, ordinary portland cement and early strength cement to improve the early strength of concrete and reduce the frequency of occurrence of frost damage.Sand, stone should give priority to the use of inventory sand, such as the winter into the new sand, sand should be strictly required to enter the water content.Mixing water that is drinking water, winter construction should be hot water mixing, water temperature control at 60 , but not higher tha 80 .
3, other considerations(www.zzxfjxwm.com)
        Laboratory do a good job in the selection of winter admixture, retest and supporting the experimental work, do a good job during winter high-grade concrete technical reserves; antifreeze selection must be able to meet the sudden cooling and may be the lowest temperature conditions.Strengthen the management during the winter brush brush Taiwan, Taiwan should take measures to keep the car, the pool of the pool in the production process to ensure that the technology department to ensure that the water temperature requirements, and timely cleaning brush car separated after the gravel, To prevent frost.
        Concrete mixing plant in winter construction, in the relevant operation must be based on safety, by the professional staff related operations.In order to avoid the concrete construction in the winter to leave hidden dangers, to ensure project quality.
 Zhengzhou Xinfeng Machinery Co., Ltd. Main concrete mixer, Concrete mixing plant, stabilized soil mixing station, concrete batching machine, concrete conveying equipment, please call to discuss!

2016年10月21日星期五

Precautions for Start - up of Concrete Mixer

A description of the start mode

Start the concrete mixer using star delta conversion start mode, that is, star start, triangular run. As the mixer main motor power, start at the beginning, the stator coil for the star connection, this can reduce the starting current. To be started after a period of time, the motor speed is approaching the normal speed, then the starter stator coil will be changed to triangular connection, start indicator light, the motor to normal operation.

Second, the note

1. Do not start with load

Start with the load refers to the concrete mixer within the case of material to start. Because the start-up current with a load is very large in a period of time, easy to burn the air switch, contactor, reducing motor life, the mixer material in the case of the correct approach is:

start the air compressor, the host door open, so that part of the material leak down;

If the material is not a lot of concrete mixer, you can jog the host, so that the material released until the machine is finished or little complete re-start the material;

If the concrete mixer a lot of material, you need to manually clean up part of the above methods described above.

2. Emergency stop is prohibited

Stirring the mixer in the case of material is prohibited to stop the host, because the host to prohibit start with a load. Unless in a particularly urgent situation can stop the heavy truck is working in the mixer.

3. Use the "Emergency Stop" button with caution

The EMERGENCY STOP button is a red mushroom-shaped button located at the top left of the operator panel. When an emergency, no time to deal with the dangerous situation, you can manually shoot the emergency stop button, this button will stop except for bells and all the motor and the implementation of devices, including the mixer. When the danger is removed, the "Emergency Stop" button can be rotated to release it.


Zhengzhou Xinfeng Machinery Co., Ltd. Main concrete mixer, concrete mixingstation, stabilized soil mixing station, concrete batching machine, concrete conveying equipment, please call to discuss!

Daily management of storage silo in concrete mixing plant

Concrete mixing station storage silo is placed raw materials, the daily management of the standard or not related to the storage of raw materials of good quality and bad, so the mixing station staff to do the daily management of storage hopper.

1. Stones in the silo of the mixing station should be piled up in different areas to prevent the mixing ratio of materials is not allowed; different specifications of sand and gravel should be stacked warehouse, and logo, indicating the name of the raw materials, varieties, specifications, Purchase date. Warehouse management personnel to the aggregate number of silt silos, draw the entire yard area distribution map, respectively, notify the laboratory, the main control room, forklift feeding personnel, and with the above personnel to determine the ingredients on the warehouse, said the number, and the Material storage.

2. Equipped with loading trucks and the gravel were stacked neatly; site to be hardened to facilitate the loading of trucks and prevent dirt and other debris into the material.

3. To strengthen the cement, fly ash, ultra-fine powder and other powder materials management. Each silo shall be marked with the name, origin, variety and specification of the raw materials stored in it. At each silo's entrance, there shall be a mark identical with the silo, indicating the variety, specification, place of origin, Quantity, etc .; each silo imports should be locked by the person responsible for the feed management, powder material storage must be received by the staff, the supply side personnel to check, to confirm the signature to open the silo to prevent the feed The process of error, resulting in quality accidents.

4. Concrete mixing station storage silo admixture management. Bulk powder admixture according to the cement and other powder materials management methods; powder bagging additives in the warehouse to be placed neatly with signs that its name, variety, size, origin, purchase date; liquid admixture according to different Manufacturers, different species were stored, clearly identified.


Zhengzhou Xinfeng Machinery Co., Ltd. Main concrete mixer, concrete mixing station, stabilized soil mixing station, concrete batching machine, concrete conveying equipment, please call to discuss!